Find your way forward.
Start with a challenge. Explore the engineering behind it. See where we can help—all in one connected view.
Preparing service tree…
Start with the decision you need to make.
Plan your operation
Test demand, capacity and layout choices before committing to a new operating plan.
Improve daily flow
Find delays, balance work and test warehouse or inventory changes against the whole operation.
Size resources & automation
Compare people, equipment and fleet needs. Test automated control behavior before implementation.
Expertise
Start with your operational challenge.
Ten areas where we test alternatives and clarify what to change.
Warehouse & distribution
Test warehouse layouts, picking strategies, dock capacity and staffing with simulation. Compare distribution scenarios before investing in operational changes.
Capacity planning
Size stations, people and machines against real demand variation, not the average. See what a capacity plan does on a bad week before you commit to it.
Layout design & optimization
Which candidate layout still wins once material actually moves through it. Layouts and material flow tested in simulation before the floor is marked out.
Throughput improvement
Find the constraint really capping output when a line has three candidates and the team backs different ones. Settled in a model, not in a meeting.
AGV & MHE fleet optimization
How many vehicles the layout actually needs once congestion, charging and traffic rules are in the model. An independent number to check a vendor quote against.
Line balancing
Where work content really sits across stations, and what it costs to move it. Line balancing measured against takt and tested before the line is re-laid.
Demand forecast and planning
A forecast is a range, not a number. We test yours against your own order history and show what the production plan commits you to at each end of it.
Buffer & inventory optimization
How much WIP a line needs to stay fed, and how much is only hiding a problem. Buffer sizes tested in simulation before inventory is committed.
Emulation & digital twin
Test control logic against a virtual plant before it touches the real one. Control system emulation and digital twins built and validated in FlexSim.
Resource planning and optimization
How many operators, forklifts and shared machines a plan really needs, sized against the shift that goes wrong rather than the one that goes to plan.
Capabilities
Explore how we build the evidence.
Four complementary disciplines, chosen around the decision—not the tool.
Industrial Engineering
Industrial engineering consulting for manufacturing: line balancing, capacity planning, cycle-time analysis and staffing decisions based on measured operations.
Simulation & Digital Twin
FlexSim simulation projects for US and international teams. New model development, existing-model review and scenario studies for manufacturing and warehouses.
Data & Analytics
Turning what the plant already records into something a decision can rest on: cleaned data, fitted distributions, and scenarios compared on one basis.
AI & Automation
Python, machine learning and computer vision applied where they beat the simpler method, and left out where they do not. Trained against a simulation first.
Company & contact
Get to know us. Bring us your decision.
Learn about our approach, start a discussion and review site policies.
About LeanSimCorp
Our engineering approach, the problems we work on and how we combine disciplines.
Discuss your project
Tell us your decision, constraints and timeline. Find the right starting point for project support.
Privacy policy
How this website handles information and how to contact us about privacy.
Disclaimer
The scope and limitations of website information and illustrative models.
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