We don’t just simulate your process.We solve the problem behind it.
Industrial engineering, simulation, emulation, digital twins and analytics — combined to give manufacturing teams the evidence behind a decision.
Industrial engineering, simulation, emulation, digital twins and analytics — combined to give manufacturing teams the evidence behind a decision.
Simulation consulting and FlexSim project support for teams worldwide. Model development, validation and scenario studies for production, warehouses and material flow.
Explore project supportStructured FlexSim courses, guided practice and assessments — built from the same industrial work we deliver.
Explore trainingSince 2021 we have worked with manufacturing and operations teams on questions like: Can the line reach this output? Will the new layout hold up? Where does material wait? How many people does a shift need? What does downtime really cost? The answer comes from a simulation model, not a guess.
About usThese are the problems we are called in for most often. If one sounds like your plant, we have probably worked on a version of it before.
Finding what actually limits the warehouse: racking, staging space, dock slots, or the way orders arrive.
We model the whole flow, not just storage. The bottleneck is often at the dock or the packing bench, not the shelves.
See how we work on thisTools and methods
This is everything we can bring into a plant, including methods a single project may never need. The ten domains above are the ones clients call us for most, and each has its own page.
Upper end of what studies have returned across engagements — not a promise for every plant. What yours would return depends on where the constraint actually sits.
Your data
Work is described by sector and scale only — never by client name, layout, drawing or dataset — and anything we publish about it is written the same way.
We work under NDA as standard, and client material is treated as confidential: used for the project it was provided for, with access kept to the people working on it. How data is held and handled after that is set out in the agreement rather than left to assumption.
If you need proof first, we will walk you through a demonstration model live. It is built on synthetic data, so you see the build quality without anyone’s real numbers.
Book a walkthroughTell us about your process and the improvement you want to make. We’ll discuss the study approach, the data needed and the deliverables, with a clear scope before work begins.
or emailprojects@leansimcorp.com